The RMIT Architecture | Tectonic Formation Lab in conjunction with Boeing has developed an innovative composite robotic fabrication process by merging large-scale 3D printing with Tailored Fibre Placement (TFP), to enable the creation of lightweight, reinforced architectural skins.
Tailored Fibre Placement (TFP) is a high-tech embroidery method that precisely places carbon fibres onto a glass fibre substrate, creating strong, lightweight composite preforms optimized for structural loads. While traditional composites rely on costly moulds that limit design flexibility, 3D printing enables complex, customized ‘sacrificial formwork’.
These prototypes demonstrate how the 3D printed plastic shell acts as a substrate, or sacrificial formwork, onto which structural carbon fibre is laminated. This novel approach enables the construction of geometrically intricate, materially efficient, and visually rich forms—high-performance architecture where structure and ornament are fundamentally intertwined
PROJECT CREDITS
Ghost Tectonics, 2025
RMIT Architecture | Tectonic Formation Lab
Design: Roland Snooks
Research: Alan ‘Ho Kyeong’ Kim, Roland Snooks, Phillip Crothers, Stuart Bateman.
Project Development: Alan ‘Ho Kyeong’ Kim, Mandisa Sarker, Ryan Justice, Patrick Green, Steffi Sum Yee Li, Matthew Handoko, He Huang, Ashlin Cam.
TFP Production (IPF and Hightex): Axel Spickenheuer, Dirk Feltin, Stefan Friebe.
Fabrication and Assembly Assistants (RMIT University School or Architecture and Urban Design): Ho Yeon Yoo, Yuanyuan Sun, Julien Finti, Ryan Justice, Hussain Asghar, Rui Shane Song, Jessica Thomson, Lachlan Buckley, Celine Blanco, Duc Vu, Dale Manandic, Jackson Le, Jatan Shah, Xingyu Hao, Zhen Zhang, Ned Daniels, Rui Tong Li, Shirin Killinc.
RMIT STEM Workshop Team: Paul Muscat, Nav Lokugalappaththi, Michael Delaney.
Developed and supported by: RMIT University, Boeing Aerostructures Australia, Hightex Dresden, IPF - Leibniz-Institut für Polymerforschung Dresden
The project was developed through the RMIT-Boeing Alliance.
1 year ago