Large-format additive manufacturing continues to evolve, and new advancements in continuous fiber reinforcement are expanding industrial applications even further.
@bigrep3dprinters and Endless Industries recently introduced a large-format continuous fiber reinforcement capability designed to improve the strength and durability of 3D printed parts while maintaining the scalability of additive manufacturing.
The resulting solution is designed to produce large-scale, mechanically reinforced parts at economically viable cost levels, with applications across aerospace, automotive, tooling, and robotics. The companies also describe the system as production-ready for high-strength parts.
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#AdditiveManufacturing #3DPrinting #AdvancedManufacturing #LargeFormat3DPrinting #Industrial3DPrinting @thetctgroup
Additive manufacturing is continuing to expand its impact in healthcare, bringing greater precision and personalization to patient care.
LightForce Orthodontica has introduced 3D-printed metal brackets designed specifically for each patient’s anatomy, helping improve fit, accuracy, and treatment efficiency. By moving beyond one-size-fits-all approaches, additive manufacturing is enabling more customized orthodontic solutions and demonstrating how digital workflows can transform clinical outcomes.
Read more: /lightforce-orthodontics-launches-3d-printed-metal-bracket/
#AdditiveManufacturing #3DPrinting #HealthcareInnovation #AMinFocus #RAPIDTCT @thetctgroup@wearelightforce
The combination of an expanded stock incentive plan and growing momentum around @hp ’s 3D printing portfolio pushed the company’s stock up roughly 7–8% in a single day, its biggest move in over a year, during RAPID + TCT in Boston, the additive manufacturing industry’s most influential event.
The market reaction underscored the visibility and impact RAPID continues to have across the industry, as major announcements, technology updates, and investor attention converge around the future of additive manufacturing.
As highlighted by @3dprint_com , renewed optimism surrounding HP’s Multi Jet Fusion technology and broader additive manufacturing strategy reflects growing confidence in scalable production and long-term industry growth.
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Additive manufacturing is continuing to scale, and Rolls-Royce is investing in what comes next.
At its Defense assembly operations facility, the company has introduced a new additive manufacturing development cell aimed at accelerating production, improving flexibility, and strengthening supply chain resilience.
By bringing advanced 3D printing capabilities in-house, Rolls-Royce is enabling faster development, reduced lead times, and more efficient production of complex, mission-critical components.
It’s another clear signal that additive manufacturing is moving beyond prototyping and into full-scale industrial deployment.
As demand for advanced manufacturing grows, investments like this are helping shape a more agile and resilient future for the industry.
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#AdditiveManufacturing #3DPrinting #Aerospace #Defense #Manufacturing
At RAPID + TCT, we caught up with Bruce Bradshaw, CMO at 6K Additive, to discuss how sustainability and efficiency are reshaping the future of metal additive manufacturing.
6K Additive is redefining metal powder production through its UniMelt® process, which transforms scrap material into high-performance AM powder using a 6000-degree plasma system. With an impressive 85–90% yield—far exceeding the industry average—this approach not only maximizes material use but also delivers significant environmental benefits, including 92% less energy consumption and 91% fewer carbon emissions.
By sourcing domestic feedstock, including recycled materials from military depots, 6K Additive is expanding the range of materials available for additive manufacturing while strengthening supply chain resilience. The result is premium, sustainably produced powder that feeds directly back into the 3D printing ecosystem.
Bruce highlighted how this closed-loop approach is opening new possibilities for the industry, making advanced manufacturing more efficient, accessible, and environmentally responsible.
Post-event insights from the show floor.
#RAPIDTCT #AdditiveManufacturing #AdvancedManufacturing #AM #3dprinting @sme_mfg@thetctgroup
Additive manufacturing is enabling innovation in unexpected places, including high above the ocean.
In this edition of AM In Focus, we’re highlighting how a 3D printed drone attachment is helping researchers measure whales more accurately from the sky. Designed using additive manufacturing, this custom add-on enhances standard drone capabilities, allowing scientists to capture precise data on whale size and condition without disrupting their natural behavior.
By leveraging 3D printing, researchers can quickly design, test, and refine lightweight, cost-effective tools tailored to their exact needs. It’s a simple yet powerful example of how additive manufacturing can solve highly specific challenges in the field.
This innovation showcases how one well-designed part can unlock new capabilities, making advanced data collection more accessible, efficient, and non-invasive.
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#AMInFocus #AdditiveManufacturing #3DPrinting #Innovation #MarineResearch @3dprint_com@bambulab_official@tandemjoyride
Electric vehicles, renewable energy, and defense systems all depend on one critical question: can critical material supply chains keep pace?
The Spring 2026 issue of Metal Powder Technology examines how the industry is responding — from rebuilding the rare earth magnet sector to scaling nanostructured metals and meeting the evolving demands of high-temperature processing.
With in-depth reporting, expert perspectives, and technical insight across the global metal powder value chain, Metal Powder Technology remains a trusted resource for professionals shaping advanced manufacturing.
🎯 Read the full issue by clicking the link in our bio!
At RAPID + TCT, we caught up with Will Richardson, CEO of Wayland Additive, to talk about the role of connection in accelerating progress across additive manufacturing.
Wayland Additive is helping push the boundaries of metal AM with its NeuBeam® technology, designed to overcome common challenges in electron beam processes and enable more consistent, high-quality production. As the industry continues to scale, companies like Wayland are driving innovation that brings additive closer to reliable, real-world manufacturing applications.
Will emphasized the importance of in-person engagement in moving that progress forward, sharing, “it’s great to see the whole industry moving forward together.” Events like RAPID create space for those meaningful conversations, hands-on exploration, and the kind of collaboration that keeps additive manufacturing evolving.
Post-event insights from the show floor.
#RAPIDTCT #AdditiveManufacturing #3DPrinting #IndustryInsights @sme_mfg@thetctgroup
The StartUp Showcase at RAPID + TCT 2026 is where the next generation of additive manufacturing takes shape.
From bold ideas to cutting-edge software and hardware, this space highlights emerging companies bringing new energy and innovation to the AM ecosystem. Attendees can connect directly with founders, explore technologies in their earliest stages, and discover what’s next.
#RAPIDTCT #RAPID2026 #AdditiveManufacturing #AM #StartupShowcase @sme_mfg@thetctgroup
The Integrated Solutions Center at RAPID + TCT 2026 is where end-to-end manufacturing comes into focus.
Bringing together technologies, processes, and expertise, this space highlights how additive integrates into broader workflows to solve real-world production challenges.
From concept to final part, it’s a look at what connected manufacturing truly looks like.
#RAPIDTCT #RAPID2026 #AdditiveManufacturing #AM #Manufacturing @sme_mfg@thetctgroup
3D Systems is showcasing the new SLA 825 Dual Printer, delivering the next step in productivity for additive manufacturing.
As Martin Johnson shares, the SLA 825 is 25% faster than the 750 and offers 22% more build volume—pushing performance to new levels. With increased speed and scale, 3D Systems is helping take productivity further than ever before.
See it in action on the show floor.
📍 Booth 1801
#RAPIDTCT #RAPID2026 #AdditiveManufacturing #3DPrinting #AM @3dsystems@sme_mfg@thetctgroup
Day 1 at the Tech Hub, Timm Woszidlo shared how industrial FDM is evolving toward scalable production, and highlighted the growing role of printing service providers in enabling that shift.
At the booth, we’re seeing strong interest in the FUNMAT PRO 310 APOLLO, especially from teams looking to move high-performance materials like PEEK into real production.
📍 INTAMSYS Booth #2015
And if you’re here, don’t miss the Rapid + TCT show special:
👉 Extra 10% off on the FUNMAT PRO 310 APOLLO (North America only)
Stop by and let’s talk about your production plans.
/funmat-pro-310-apollo