Hal James Gillilan

@halgillilan

Designer/Maker. Home/architectural @ammonite.designs Film/TV Sets @cousdela @create_180 Projects ‘67 Volvo Amazon @drsvensr & Sprinter camper
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Weeks posts
June 2023. Start to finish of cutting and forming new panels to replace long gone bodywork. I used card to make a pattern of each area, transferred that to 1.2mm steel, then cut it out and used a vice mounted sheet bender to form it ready for welding. . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
63 1
2 years ago
January 23 - These parts aren’t easy to get hold of, so it was time to learn how to make new panels by cutting and folding cardboard templates to then transfer onto steel sheet. . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
40 2
2 years ago
January 2023. Cutting away misc repair panels to create clean lines for shiny new panels. G and I often blast Pixies while working on Dr Sven, so this felt apt, also at this point, where is my mind? Why didn’t a get a nice sensible car? . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
28 2
2 years ago
January 2023 - It’s beginning to look a bit like a thing again. This is just a test fit of the inner wing panels (from Brookhouse Volvo) but everything seems to align. Last pic is a diagram of the front end panels, only a few of these are still made, so the next stage is fabricating our own. . . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
32 0
2 years ago
January 2023. Inner wing panels off and binned, fire wall stripped, hole count - on going. The extent of crap repairs and rot was a little daunting at this point, but we pushed on, into the rusty unknown... . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
34 2
2 years ago
August 2022. Couldn’t resist a few shots of G doing some danger sparks. We measured, remeasured and measured again to get everything aligned, then welded in the replacement arch panels while I butchered and stripped the inner wings and firewall. . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
29 0
2 years ago
August 2022. This about sums up our next discovery. We thought we were well on our way to getting back on the wheels, but as I was stripping back for welding, I discovered the firewall was in a bad way. The guy I took this to a few years back had absolutely lagged every panel in filler, 10-20mm in places, which was hiding many sins. We decided to strip it all out, cut the rot and make new panels to weld in. We also picked up some inner wing panels from Brookhouse Volvo and went in search of a spot welder… . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
35 0
2 years ago
August 2022. G playing with the comedy amount of dust that should be chassis. The front of the inner arches and bumper mounting points in the chassis rails were shot, so we swapped them out for the front end Jana gave us in Belgium. . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
21 0
2 years ago
August 2022. Back in the UK with all the parts ready from Jana’s car, we began the daunting task of repairs and prep before chopping the front end off mine. We’re only replacing the first 120mm or so of the chassis rails, then reinforcing where the bumper mounts, but one wrong cut, and it’s a lot of fabrication to make right. Big thanks to G @stratospheredukeof . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
34 0
2 years ago
August 2022. Bruges. While we were in Belgium torturing old Volvos, we thought we should visit Bruges. We got a bit carried away with the dangerous Belgian beers, made some friends and then missed our ferry by around 6 hours 🤷🏻‍♂️ But with a van full of Volvo parts, we headed to Calais, jumped in the sea on the way and managed to get on a ferry home. Thanks for having us @chef_woodoody If ever you’re in Bruges, visit his restaurant on the river @hetvisioen ❤️ . . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
33 2
2 years ago
August 2022. Belgium. Taking a grinder to this old Amazon felt pretty brutal, but it was in a bad way and means I can now get mine on the road. @jakescottdp and @mazonjana talked about the many cars they’ve owned, with a bottle of whiskey between them, while I chopped the front end off the car and stripped off a few other bits. Next stop, Bruges. . . . . . . . . . . . . . . . . . . #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
48 1
2 years ago
August 2022. Belgium. This is Jana and his beautiful Amazon Wagon. When Jana heard about this project, and that I was doing it in memory of my Dad, he got in touch and told me he loved the story behind it and would help where he could. I honestly don’t think I could have done this project without him, he’s been a constant source of knowledge and encouragement, so here’s to you Jana, thank you 🥃 Also thanks to @jakescottdp for jumping in the van with me last minute to drive to Belgium. . . . . . . . . . . . . . . . . . . @mazonjana #1967volvo #volvoamazon #122s #volvo122s #volvob20 #swedishmetal #oldtimer #swedish_bricks #DrSvenSr #volvo #vintagevolvo #classicvolvo #rollingresto #volvocars #volvoforlife #b20 #classic #classiccar #volvonation #builtnotbought
89 0
2 years ago